Metalworking
Precision, efficiency and cost-effectiveness for industrial manufacturing processes
In metalworking, high-performance lubricants are crucial - for maximum productivity, extended tool life and optimum workpiece surface quality. In machining, forming technology and precision finishing, specifically tailored solutions ensure maximum machine performance, even under extreme loads.
All product groups are already listed. Until the new online shop is available, the links for each group will direct you to the central product list. This way, you can keep track of everything at all times. Further documentation can be found in myChemicals - your personal platform for technical data sheets, brochures and more.
LAEMMLE Chemicals product benefits
- Longer tool life: The latest additive technologies minimise tool wear and extend operational service life.
- Efficient cooling and foam suppression: Prevents overheating and ensures dimensional accuracy as well as precise and consistent surface quality.
- High load-bearing capacity: Consistent performance at high pressures and temperatures.
- Resistance to ageing: Lubricants remain effective, and deposits are minimised.
- Safe working conditions and skin compatibility: Skin-friendly formulations reduce skin irritation and health risks caused by emissions.
- Cost-effectiveness and sustainability: Optimal value for money, low consumption and extended service life for tools and cooling lubricants.
Efficient cooling for high-speed and CNC machining
Water-miscible cooling lubricants (wKSS) from LAEMMLE Chemicals ensure reliable cooling, optimum lubrication performance and controlled chip removal. They prevent overheating, avoid warping and ensure consistently high machining quality. Particularly in high-speed machining (HSC) and automated CNC production, they reduce thermal stress and extend tool life.
During turning and milling, they prevent thermal damage, ensure dimensional accuracy and increase process reliability. In drilling and deep-hole drilling processes, they enable smooth chip removal, whilst in grinding they reduce temperature build-up, minimise grinding burn and improve surface finish. In metal forming, they reduce unwanted material deformation, whilst in reaming, honing and lapping they enable precise surface structures.
Product variants for wKSS applications:
- Products containing mineral oil (emulsifying)
- Mineral oil-free synthetic or semi-synthetic products (water-soluble)
- Additives & Additives
Maximum precision for demanding materials
Non-water-miscible cooling lubricants (nwKSS) offer maximum lubrication for precision machining, hard materials and high-pressure processes, where particularly efficient lubrication and maximum tool life are crucial. They reduce friction, prevent micro-wear and ensure consistent machining quality.
During turning and milling, they protect tool edges and stabilise the process. In deep-hole drilling processes, they ensure reliable lubrication, whilst during grinding and lapping they improve surface quality. In electrical discharge machining (EDM) they prevent oxidation and ensure a clean finish.
Product variant for nwKSS applications:
- Grinding oils: Maximum precision in carbide machining.
When should which type of coolant be used?
| Processes | wKSS | nwKSS | Task: KSS |
|---|---|---|---|
| Turning | ✅ | ✅ | Prevents thermal damage to workpieces and tools, ensuring dimensional accuracy and process reliability. |
| Milling | ✅ | ✅ | Reduction of thermal stress, improvement in surface finish and extension of tool life. |
| Drilling | ✅ * | ✅ ** | Ensures smooth chip removal, prevents material blockages and minimises borehole distortion. * Standard / ** Deep drilling, precision drilling |
| Deep-hole drilling | ✅ | ✅ * | Reduces friction, ensures precise chip removal and minimises thermal expansion for accurate bores. * for print heights |
| Friction | ✅ | ✅ | Improved dimensional accuracy and surface quality through targeted cooling and consistent lubrication. |
| Grinding | ✅ * | ✅ ** | Reduces heat build-up, minimises grinding burn and improves surface finish. * Grinding water / ** Oils for fine grinding |
| Honing | ✅ | ✅ | Production of fine surface structures through controlled lubrication and temperature stability. |
| Lapping | ✅ | ✅ | Ensuring the highest levels of dimensional accuracy and surface finish through targeted cooling and constant lubrication. |
| Thread cutting | ✅ | ✅ * | Prevents burr formation, ensures clean thread profiles and reduces cutting resistance. * High-precision processes |
| Pressurised water for metal forming | ✅ | ❌ | Reduction of friction between the tool and the workpiece; prevention of material deformation through targeted cooling. |
| Cutting and severing titanium and hardened steels | ❌ | ✅ | Micro-wear protection for tool cutting edges, ensuring precise cutting edges and reducing thermal stress. |
| Electro-erosion, spark erosion | ❌ | ✅ | Prevents oxidation, stabilises electrode wear and ensures precise cutting edges. |
| High-Speed Cutting (HSC) | ✅ * | ✅ ** | Control of thermal effects on workpieces and tools, ensuring process stability and extending service life. * high cooling / ** wear protection |
Further solutions for metalworking processes
Cutting oils for mechanical and abrasive machining
Cutting oils from laemmle-chemicals, specially developed for metalworking involving material removal and chip formation, ensure maximum tool protection, minimal friction and consistent process stability – even under the highest mechanical stresses. They reduce micro-wear, minimise thermal effects and prevent material hardening, thereby ensuring precise dimensional accuracy and extended tool life. Typical applications for machining oils include turning, milling, drilling, deep-hole drilling, grinding, lapping, honing and thread cutting.
Punching oils for high-performance punching processes
Punching oils from laemmle-chemicals reduce friction, minimise tool wear and ensure precise cut edges. Their high pressure resistance enables exact punching geometries even under high press forces. In both fine and coarse punching, they ensure uniform lubrication, prevent burr formation and extend tool life. In embossing and fine-blanking processes, they ensure controlled material separation, protect sensitive surfaces and reduce thermal stress. Their optimised lubricating effect makes them indispensable for high-precision series production and high-performance manufacturing.
Forming and deep-drawing oils for demanding forming processes
Forming and deep-drawing oils from laemmle-chemicals ensure precise, material-friendly forming of sheet metal and metal components. They reduce friction between the die and the workpiece, prevent surface cracks and work hardening, and enable uniform forming without cold welding – even under high pressure and tensile loads. In deep-drawing and stretch-drawing processes, they ensure reliable lubrication, reduce cracking and guarantee precise component geometries. In bending, punching and roll-forming processes, they optimise sliding properties, minimise tool wear and ensure consistent component quality.
Erosion oils for precision electrical discharge machining (EDM)
Electro-erosion oils (dielectrics) from laemmle-chemicals ensure a stable discharge environment, minimal electrode wear and precise material removal with the finest machining tolerances. In die-sinking EDM, they ensure consistent spark stability, prevent thermal damage to the workpiece and ensure precise material removal with optimised surface finishes.
Wire-drawing oils for fine and coarse drawing processes
Wire drawing oils from LAEMMLE Chemicals are essential for the precise and low-wear forming of wires. They reduce friction, improve surface finish and extend tool life – even at high tensile stresses and with fine wire dimensions. During fine and coarse drawing of metals, they ensure consistent lubrication, minimise wire breakage and reduce mechanical stress. In multi-stage drawing processes, they optimise process reliability, prevent cold welding and ensure consistently high production quality. Their excellent resistance to pressure and temperature makes them ideal for processing steel, aluminium, copper and high-strength alloys.
Honing and lapping oils for ultra-precise surface finishing
Honing and lapping oils from LAEMMLE Chemicals ensure maximum dimensional accuracy and precise surface structures. They provide uniform lubrication, prevent micro-wear and enable precise material removal without thermal effects. During honing, they ensure a consistent lubricating effect, reduce friction and optimise the pore structure of the material surface. In lapping processes, they ensure an even distribution of the lapping grains, improve surface quality and prevent uncontrolled material removal.
Corrosion protection and cleaning agents for long-lasting components
Corrosion protection and cleaning agents from laemmle-chemicals protect metal components from oxidation, deposits and machining residues. They prevent rust formation, protect sensitive surfaces and ensure residue-free cleaning – even under demanding production conditions. Corrosion inhibitors offer long-term or temporary protection against moisture, acids and oxidation, whilst cleaning agents reliably remove oils and greases, swarf and production residues, ensuring a clean, functional surface.
Way oils for precise machine movements
Way oils ensure consistent lubrication of machine guides, prevent stick-slip and guarantee precise tool positioning. They reduce wear, improve sliding properties and ensure smooth movement – even under heavy loads.
Spindle and hydraulic oils for precise power transmission
Spindle and hydraulic oils from LAEMMLE Chemicals ensure smooth movement and reliable power transmission in machinery and plant. They minimise friction, prevent wear and optimise operational safety – even at high pressures and extreme speeds.
Greases and sprays for long-lasting protection
Greases and sprays from laemmle-chemicals provide long-lasting lubrication, reduce friction and protect against wear and corrosion – even under high loads, extreme temperatures or in damp conditions. Greases ensure long-lasting lubrication in rolling and plain bearings, joints and guides, whilst special sprays containing dry lubricants, anti-seize agents and corrosion protection enable precise, clean and efficient application in maintenance and production.
Services for stable processes and longer service life
- Technical advice and condition analysis: Dedicated contacts are on hand to advise you on product selection, system conversions and optimisations. Used oil analyses at the LAEMMLE Tec Centre (LTC) enable well-informed decisions to improve efficiency, extend service life and minimise risk.
- Service, maintenance and repair: The digital Roxor Machine Tool (RMT) simplifies planning, documentation and condition monitoring. In addition, professional oil sampling, the hire of hydraulic oil filtration systems and other on-site services ensure smooth operation – even for complex machine fleets.
- Optimised lubricant logistics: Availability tailored to your needs and flexible delivery concepts ensure a continuous supply of lubricants for uninterrupted production processes.
- Sustainable disposal: Efficient used oil take-back processes enable resource-efficient production cycles and legally compliant lubricant disposal.
Efficient lubrication ensures precise manufacturing and cost-effective operation. Let our sales representatives advise you and help you find the optimal solution for your manufacturing processes.
Product Finder
Coolant management
In collaboration with Brisco Systems, we ensure that your machine tools are supplied with the optimum amount of cooling lubricant at all times. This enhances process reliability in your operation – even during unmanned shifts. Thanks to comprehensive real-time monitoring, all relevant KSS parameters – such as pH, concentration, electrical conductivity, temperature and bacterial growth – are precisely controlled. The result: reduced tooling costs and lower KSS consumption ensure more cost-effective operation. We would be happy to advise you on request and demonstrate pilot systems in action so that you can see the benefits for yourself.
FAQs
Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kas.
Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kas.
Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kas.
Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kas.
Blog
GHS – the unknown danger?
LAEMMLE Chemicals AG is now carbon-neutral
PANOLIN AG becomes LAEMMLE Chemicals AG